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GAYLORD BOXES TXHOUSTON · SINCE 2009
Product · Used Gaylord Boxes

Used gaylord boxes, graded before you ever see them

Our core inventory and the reason most customers find us. Thousands of boxes on the floor at any time, every one of them stood up empty and checked against six criteria before it entered stock.

Grade A · B · C24″ to 48″ walls2-wall to 5-wallSame-day pickup
Short answer: Used gaylord boxes are pallet-sized corrugated containers that have been through one or more fill cycles, inspected and sorted by condition. We stock Grades A, B and C in 2-wall through 5-wall construction, from 24″ to 48″ wall heights, with same-day pickup on standard 48×40 sizes.
Request a quote

Ask about used gaylord boxes

Tell us what you have or what you need. A real person in Houston reads every one of these — usually within a couple of hours during dock time.

US or Canada, 10 digits — area code first.

US state or Canadian province.

ZIP like 77073, or Canadian M5V 2T6.

Whole boxes. A rough number is fine.

No phone number required from us — we quote in writing so you have the numbers on paper. We never sell or share your details.

A single open octagon bulk bin standing on a wooden pallet on a warehouse floor
An eight-sided bin on a standard 48 × 40 pallet. No corner to blow out.
Rows of octagon bulk bins on wooden pallets inside the Houston warehouse, some shrink-wrapped and stacked two high
Graded stock on the floor. Every one of these has been through the six-point inspection.
Spec sheet

At a glance

Standard footprint
48" × 40" (GMA pallet)
Wall heights
24", 30", 36", 42", 45", 48"
Wall counts
2-wall, 3-wall (tri-wall), 4-wall, 5-wall
Capacity range
900 – 4,500 lb depending on construction
Grades
A (one clean use) · B (up to 2 repairs) · C (working)
Shipped
Knocked down and banded, or assembled locally

Why used, and when not to

Corrugated gets its strength from geometry — the arch of the flute between two liners — and geometry does not care about ink, labels, print bleed or scuffing. A Grade A used box has one prior fill, no cuts, square corners and a dry interior. For essentially every industrial dry-solids application it performs within a few percent of new, at roughly 35–55% of the price.

New is worth the premium in exactly three situations: direct food contact where the fiber is the contact surface, regulated packaging where the certification covers the box as a system, and shipments where the customer will judge you on the container.

The grades, and what they cost you

GradeConditionTrips leftTypical use
AOne use, no cuts, square, dry3–5Outbound, resale, customer-facing
BUp to two clean patched repairs2–3Internal WIP, collection, transfer
CMultiple repairs, still self-standing1–2One-way scrap and debris moves
The most common expensive mistake we see: buying Grade A for material that never leaves the building. If nobody outside your four walls will look at the box, you are paying for cosmetics you will not see. Grade B does that job for roughly two thirds of the money.

Sizes we keep deep

  • 48" × 40" × 36" — the default. Thousands on hand in 3-wall Grade A and B.
  • 48" × 40" × 30" — for dense material that hits weight before volume.
  • 48" × 40" × 42" and × 48" — for light bulky material where you buy height, not strength.
  • 41" × 28" × 25" half gaylords — two per pallet, for weekly rather than monthly fill rates.
  • 4-wall and 5-wall heavy duty — for e-scrap, aggregate and anything over 2,500 lb.

What comes with them

Lids, liners, pallets, corner boards and banding are all stocked and quoted alongside the boxes. Buying the pieces separately from three suppliers is how loads arrive incomplete — one line item, one truck, one delivery.

Questions

Used Gaylord Boxes — common questions

How do I know what grade I need?

If it leaves your building and a customer sees it, Grade A. If it stays inside, Grade B. If it is a one-way scrap move, Grade C. Our Grade Decoder walks the same logic with wall count and size included.

Can I buy a sample first?

Yes — come to the yard, or we will ship a single box so you can put your material in it before committing to a trailer.

Are the boxes clean inside?

Grade A and B are inspected for residue and odour and rejected if either is present. Grade C is sold as working boxes and may show staining. If your material is sensitive, say so and we will pull accordingly.

Need used gaylord boxes?

Send the form once. We answer in writing with grades, quantities, sizes and freight — no phone tag, because we don't even have a phone number.

Quick reference

Every number on this site, on one screen

The numbers we get asked for most

Standard size
48" × 40" × 36"
Standard volume
40 cu ft nominal
Usable volume
80–85% of nominal
Capacity range
900 – 4,500 lb
Per 53′ trailer, KD
≈ 480 boxes
Per 53′ assembled
26 pallet positions
Overhang penalty
≈ 20% per inch
Humidity at 90% RH
≈ 50% strength
Trips per box
3–6 when handled well
New box CO₂e
≈ 13 lb
Reuse cycle CO₂e
≈ 1.2 lb
OCC per 53′ trailer
≈ 20 tons

Stocked sizes, capacities and truckload counts

Inside dimensionsVolumeCapacityPer 53′ KDStock
48″ × 40″ × 3640 cu ft1,200 – 2,800 lb480Deep stock
48″ × 40″ × 3033.3 cu ft1,000 – 2,000 lb540Deep stock
48″ × 40″ × 2426.7 cu ft900 – 1,800 lb600Regular stock
48″ × 40″ × 4246.7 cu ft1,800 – 3,000 lb420Regular stock
48″ × 40″ × 4853.3 cu ft2,500 – 4,000 lb360Regular stock
40″ × 48″ × 4550 cu ft2,400 – 3,400 lb390Seasonal
41″ × 28″ × 2516.6 cu ft700 – 1,400 lb900Regular stock
30″ × 30″ × 3015.6 cu ft500 – 900 lb1100Regular stock
45″ × 30″ × 4535.2 cu ft1,500 – 2,200 lb560Seasonal
47″ × 38″ × 4445.5 cu ft2,000 – 3,000 lb400Seasonal
48″ × 48″ × 4053.3 cu ft2,800 – 4,500 lb320Made to order
48″ × 40″ × 4044.4 cu ft2,500 – 4,000 lb400Regular stock

Inside dimensions. Outside runs ½″ to 1½″ larger per dimension depending on wall count — use OD for racking and trailer clearances. Full size chart →

Wall count and load ratings

WallsStatic loadStackTypical ECT
2-wall1,000–1,200 lb2 high48–61 lb/in
3-wall (tri-wall)1,800–2,000 lb2–3 high71–82 lb/in
4-wall2,500–3,000 lb3 high90–110 lb/in
5-wall4,000 lb+3–4 high120+ lb/in

Ratings assume dry, aligned, fully supported, short duration. Derating explained →

Grades, at a glance

GradeConditionTrips left
1AStraight from the corrugator, unused, printed or plain.4–6 trips typical
AOne fill, clean, no repairs, no cuts. The sweet spot.3–5 trips typical
BTwo or three uses. Up to two clean repairs. Structurally honest.2–3 trips typical
CWorking boxes. Cosmetically rough, structurally usable, cheap.1–2 trips typical
SCRAPEnd of life as a container. Beginning of life as fiber.Reborn as new liner within weeks

Every pass/fail threshold →

Derating factors — apply all that fit, multiplied

ConditionFactorWhy
Storage under a month×1.0No creep adjustment needed
One to six months loaded×1.4Corrugated creeps under sustained load
Over six months loaded×1.6Long-term storage
Dry warehouse×1.15Mild humidity exposure
Open dock, no A/C×1.3Most of Houston, most of the year
Outdoors or cooler×1.5Needs a lid as well

Required load = full box weight × (stack − 1) × creep × humidity. Run it automatically →

Service area and turnaround

AreaTurnaroundRegion
HoustonSame day, most ZIPsHarris County
Pasadena & Deer ParkSame dayShip Channel East
Conroe & The WoodlandsSame dayMontgomery County
Beaumont & Port ArthurNext day, scheduled routesGolden Triangle
Dallas–Fort WorthScheduled backhaul lanesNorth Texas
San Antonio & AustinScheduled lanes, 2–4 daysI-35 Corridor
Yard
1050 E Richey Rd, Houston, TX 77073
Monday – Friday
7:00 AM – 5:00 PM CT
Saturday
8:00 AM – 12:00 PM CT
Sunday
Closed
Telephone
None — every quote is issued in writing
Quote turnaround
One business day