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GAYLORD BOXES TXHOUSTON · SINCE 2009
Product · Octagon Bins

Eight sides, because free-flowing solids push outward evenly

A square box concentrates outward pressure in four corners, which is exactly where square boxes fail. An octagon spreads it around eight faces. For anything that behaves like a fluid when it moves, that geometry is the whole ballgame.

Tri-wall construction2,500–4,000 lbLiner & cap optionsRail and long-haul rated
Short answer: Octagon bins (octabins) are eight-sided tri-wall bulk containers holding 2,500–4,000 lb, used for resin, grain, powders and other free-flowing solids. The eight-sided geometry distributes hoop stress instead of concentrating it in corners, so they hold shape far better than square boxes under vibration and long transit.
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Ask about octagon bins

Tell us what you have or what you need. A real person in Houston reads every one of these — usually within a couple of hours during dock time.

US or Canada, 10 digits — area code first.

US state or Canadian province.

ZIP like 77073, or Canadian M5V 2T6.

Whole boxes. A rough number is fine.

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A single open octagon bulk bin standing on a wooden pallet on a warehouse floor
An eight-sided bin on a standard 48 × 40 pallet. No corner to blow out.
Rows of octagon bulk bins on wooden pallets inside the Houston warehouse, some shrink-wrapped and stacked two high
Graded stock on the floor. Every one of these has been through the six-point inspection.
Spec sheet

At a glance

Typical size
48" × 40" footprint, 40" wall
Construction
Tri-wall octagon body
Capacity
2,500 – 4,000 lb
Volume
~44 cu ft
Per 53′ trailer
~400 knocked down
Common accessories
Spouted liners, telescoping caps, pallet bases

The physics, briefly

Granular material under vibration behaves partly like a fluid: it exerts outward pressure on container walls proportional to depth. In a square container, that pressure concentrates at the corners, where two flat panels meet at 90 degrees and there is nothing to resist bending except the fold itself. Blow-outs happen at corners, essentially always.

An octagon replaces each 90-degree corner with two 135-degree bends. The load path is closer to a circle, the hoop stress distributes, and the container holds its shape through vibration that would round out a square box in a few hundred miles.

Where octagons earn their premium

  • Resin pellets and granules — the highest-volume octagon application on the Gulf Coast.
  • Grain, rice, nuts and dry agricultural products.
  • Chemical powders and minerals, especially anything fine enough to migrate through a seam.
  • Long transit — rail, intermodal, anything that vibrates for days.
  • Loads discharged from the bottom through a spouted liner.

Where a square box is still the right call

  • Anything that stays in a lump — textiles, parts, e-scrap, baled material.
  • Hand-picking applications where reaching into a corner is useful.
  • Tight freight budgets on short local moves where the vibration risk is minimal.
  • Racking systems designed around a rectangular footprint.
Octagons ship at slightly lower density knocked down and cost more per unit. The break-even is usually one blown container: cleaning up 1,800 lb of spilled resin costs more in labour and downtime than upgrading a whole pallet of boxes.

Liners and discharge

Most octagon applications run a liner — anti-static for virgin resin, food-grade for edible product, spouted for bottom discharge. The liner is what actually contains fine material; the octagon contains the liner. Spec them together or you will end up with a container that holds shape beautifully around a bag that leaks.

Used octagons

We carry them, and they are one of the better values in used inventory because most arrive having carried a clean, dry, non-staining product exactly once. Grading is the same six points, with extra attention to whether the eight vertical folds have started to round — a rounded fold is the octagon equivalent of a soft corner.

Questions

Octagon Bins — common questions

Is an octabin the same as an octagon bin?

Yes. Octabin is the more common term in Europe and in the resin industry; octagon bin is more common in North American recycling.

Can octagon bins be stacked?

Yes, typically two to three high when properly aligned and capped. They stack better than square boxes because the load path is more even, but they are less tolerant of misalignment.

Do you stock liners?

Yes — anti-static, food-grade and spouted, in Houston, so you are not waiting on a Midwest shipment.

What pallet do they need?

A standard 48×40 GMA works for the common size. The octagon footprint inscribes within the rectangle, so there is no overhang concern.

Need octagon bins?

Send the form once. We answer in writing with grades, quantities, sizes and freight — no phone tag, because we don't even have a phone number.

Quick reference

Every number on this site, on one screen

The numbers we get asked for most

Standard size
48" × 40" × 36"
Standard volume
40 cu ft nominal
Usable volume
80–85% of nominal
Capacity range
900 – 4,500 lb
Per 53′ trailer, KD
≈ 480 boxes
Per 53′ assembled
26 pallet positions
Overhang penalty
≈ 20% per inch
Humidity at 90% RH
≈ 50% strength
Trips per box
3–6 when handled well
New box CO₂e
≈ 13 lb
Reuse cycle CO₂e
≈ 1.2 lb
OCC per 53′ trailer
≈ 20 tons

Stocked sizes, capacities and truckload counts

Inside dimensionsVolumeCapacityPer 53′ KDStock
48″ × 40″ × 3640 cu ft1,200 – 2,800 lb480Deep stock
48″ × 40″ × 3033.3 cu ft1,000 – 2,000 lb540Deep stock
48″ × 40″ × 2426.7 cu ft900 – 1,800 lb600Regular stock
48″ × 40″ × 4246.7 cu ft1,800 – 3,000 lb420Regular stock
48″ × 40″ × 4853.3 cu ft2,500 – 4,000 lb360Regular stock
40″ × 48″ × 4550 cu ft2,400 – 3,400 lb390Seasonal
41″ × 28″ × 2516.6 cu ft700 – 1,400 lb900Regular stock
30″ × 30″ × 3015.6 cu ft500 – 900 lb1100Regular stock
45″ × 30″ × 4535.2 cu ft1,500 – 2,200 lb560Seasonal
47″ × 38″ × 4445.5 cu ft2,000 – 3,000 lb400Seasonal
48″ × 48″ × 4053.3 cu ft2,800 – 4,500 lb320Made to order
48″ × 40″ × 4044.4 cu ft2,500 – 4,000 lb400Regular stock

Inside dimensions. Outside runs ½″ to 1½″ larger per dimension depending on wall count — use OD for racking and trailer clearances. Full size chart →

Wall count and load ratings

WallsStatic loadStackTypical ECT
2-wall1,000–1,200 lb2 high48–61 lb/in
3-wall (tri-wall)1,800–2,000 lb2–3 high71–82 lb/in
4-wall2,500–3,000 lb3 high90–110 lb/in
5-wall4,000 lb+3–4 high120+ lb/in

Ratings assume dry, aligned, fully supported, short duration. Derating explained →

Grades, at a glance

GradeConditionTrips left
1AStraight from the corrugator, unused, printed or plain.4–6 trips typical
AOne fill, clean, no repairs, no cuts. The sweet spot.3–5 trips typical
BTwo or three uses. Up to two clean repairs. Structurally honest.2–3 trips typical
CWorking boxes. Cosmetically rough, structurally usable, cheap.1–2 trips typical
SCRAPEnd of life as a container. Beginning of life as fiber.Reborn as new liner within weeks

Every pass/fail threshold →

Derating factors — apply all that fit, multiplied

ConditionFactorWhy
Storage under a month×1.0No creep adjustment needed
One to six months loaded×1.4Corrugated creeps under sustained load
Over six months loaded×1.6Long-term storage
Dry warehouse×1.15Mild humidity exposure
Open dock, no A/C×1.3Most of Houston, most of the year
Outdoors or cooler×1.5Needs a lid as well

Required load = full box weight × (stack − 1) × creep × humidity. Run it automatically →

Service area and turnaround

AreaTurnaroundRegion
HoustonSame day, most ZIPsHarris County
Pasadena & Deer ParkSame dayShip Channel East
Conroe & The WoodlandsSame dayMontgomery County
Beaumont & Port ArthurNext day, scheduled routesGolden Triangle
Dallas–Fort WorthScheduled backhaul lanesNorth Texas
San Antonio & AustinScheduled lanes, 2–4 daysI-35 Corridor
Yard
1050 E Richey Rd, Houston, TX 77073
Monday – Friday
7:00 AM – 5:00 PM CT
Saturday
8:00 AM – 12:00 PM CT
Sunday
Closed
Telephone
None — every quote is issued in writing
Quote turnaround
One business day