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GAYLORD BOXES TXHOUSTON · SINCE 2009
Size spec · Standard 48×40

48″ × 40″ × 24
gaylord box

Line-side WIP, heavy castings, ergonomic hand-pick stations.

2-wall to 3-wall900 – 1,800 lb26.7 cu ftRegular stock
Specs: 48" × 40" × 24" Gaylord Box, inside dimensions 48″ long × 40″ wide × 24″ high, holding 26.7 cubic feet and 900 – 1,800 lb depending on wall count. Available in 2-wall to 3-wall. About 600 fit in a 53-foot trailer knocked down.
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Quote 48″ × 40″ × 24″ boxes

Tell us what you have or what you need. A real person in Houston reads every one of these — usually within a couple of hours during dock time.

US or Canada, 10 digits — area code first.

US state or Canadian province.

ZIP like 77073, or Canadian M5V 2T6.

Whole boxes. A rough number is fine.

No phone number required from us — we quote in writing so you have the numbers on paper. We never sell or share your details.

A single open octagon bulk bin standing on a wooden pallet on a warehouse floor
An eight-sided bin on a standard 48 × 40 pallet. No corner to blow out.
Knocked-down corrugated boxes banded into flat bundles and stacked on pallets
Knocked down and banded. Roughly four times as many per trailer as assembled.
Inside dimensions
48″ × 40″ × 24″
Cubic volume
26.7 cu ft
Weight capacity
900 – 1,800 lb
Wall construction
2-wall to 3-wall
Per 53′ trailer (KD)
600 boxes
Pallet
48" × 40" GMA
Family
Standard 48×40
Availability
Regular stock

Why this size exists

Two feet of wall is picking height for most adults, which is why assembly cells love it. It is also the cheapest way to keep a heavy load stable without stepping up to 5-wall.

What it is used for

Line-side WIP, heavy castings, ergonomic hand-pick stations.

Wall count matters as much as footprint here. This size is stocked in 2-wall to 3-wall, and the capacity range of 900 – 1,800 lb spans that spread — the low end is the lightest construction, the high end the heaviest. Pick from the actual weight of a full box, not from the catalogue maximum.

Material density check

At 26.7 cubic feet, this box fills completely at these bulk densities before it reaches its weight limit:

If your material weighsA full box weighsVerdict
10 lb / cu ft267 lbVolume-limited — consider a taller wall
20 lb / cu ft534 lbVolume-limited — consider a taller wall
35 lb / cu ft935 lbVolume-limited — consider a taller wall
50 lb / cu ft1,335 lbVolume-limited — consider a taller wall

Rough guide: shredded film and foam sit around 4–10 lb/cu ft, mixed textiles 8–14, plastic regrind 20–35, e-scrap 35–60, and minerals or aggregate well above that. At 56 lb per cubic foot this box hits 1,500 lb exactly full.

IN STOCK

Regular stock

Usually on the floor. Send the form for a current count before you plan around it.

Check availability
LOADING

Freight at a glance

About 600 knocked down per 53-foot trailer. Assembled on pallets you get 26 pallet positions instead — roughly a quarter of the boxes for the same freight bill.

Run the load planner →
Compare

Other sizes in the chart

SizeVolumeCapacityPer 53′
48″ × 40″ × 3640 cu ft1,200 – 2,800 lb480
48″ × 40″ × 3033.3 cu ft1,000 – 2,000 lb540
48″ × 40″ × 4246.7 cu ft1,800 – 3,000 lb420
Is 48" × 40" × 24" an inside or outside dimension?

Inside. Outside dimensions run roughly ½" to 1½" larger per side depending on wall count, which matters for racking and trailer fit but not for what you can put in the box.

Can I get this size in a different wall count?

We stock this footprint in 2-wall to 3-wall. Other wall counts are available as new builds, or occasionally we can cut down a taller box to this height from heavier stock.

What pallet does it need?

A standard 48" × 40" GMA pallet. Match the footprint exactly — overhang removes support from the corners, which carry most of a stacked load.

Need 48″ × 40″ × 24″ boxes?

Send the form once. We answer in writing with grades, quantities, sizes and freight — no phone tag, because we don't even have a phone number.

Quick reference

Every number on this site, on one screen

The numbers we get asked for most

Standard size
48" × 40" × 36"
Standard volume
40 cu ft nominal
Usable volume
80–85% of nominal
Capacity range
900 – 4,500 lb
Per 53′ trailer, KD
≈ 480 boxes
Per 53′ assembled
26 pallet positions
Overhang penalty
≈ 20% per inch
Humidity at 90% RH
≈ 50% strength
Trips per box
3–6 when handled well
New box CO₂e
≈ 13 lb
Reuse cycle CO₂e
≈ 1.2 lb
OCC per 53′ trailer
≈ 20 tons

Stocked sizes, capacities and truckload counts

Inside dimensionsVolumeCapacityPer 53′ KDStock
48″ × 40″ × 3640 cu ft1,200 – 2,800 lb480Deep stock
48″ × 40″ × 3033.3 cu ft1,000 – 2,000 lb540Deep stock
48″ × 40″ × 2426.7 cu ft900 – 1,800 lb600Regular stock
48″ × 40″ × 4246.7 cu ft1,800 – 3,000 lb420Regular stock
48″ × 40″ × 4853.3 cu ft2,500 – 4,000 lb360Regular stock
40″ × 48″ × 4550 cu ft2,400 – 3,400 lb390Seasonal
41″ × 28″ × 2516.6 cu ft700 – 1,400 lb900Regular stock
30″ × 30″ × 3015.6 cu ft500 – 900 lb1100Regular stock
45″ × 30″ × 4535.2 cu ft1,500 – 2,200 lb560Seasonal
47″ × 38″ × 4445.5 cu ft2,000 – 3,000 lb400Seasonal
48″ × 48″ × 4053.3 cu ft2,800 – 4,500 lb320Made to order
48″ × 40″ × 4044.4 cu ft2,500 – 4,000 lb400Regular stock

Inside dimensions. Outside runs ½″ to 1½″ larger per dimension depending on wall count — use OD for racking and trailer clearances. Full size chart →

Wall count and load ratings

WallsStatic loadStackTypical ECT
2-wall1,000–1,200 lb2 high48–61 lb/in
3-wall (tri-wall)1,800–2,000 lb2–3 high71–82 lb/in
4-wall2,500–3,000 lb3 high90–110 lb/in
5-wall4,000 lb+3–4 high120+ lb/in

Ratings assume dry, aligned, fully supported, short duration. Derating explained →

Grades, at a glance

GradeConditionTrips left
1AStraight from the corrugator, unused, printed or plain.4–6 trips typical
AOne fill, clean, no repairs, no cuts. The sweet spot.3–5 trips typical
BTwo or three uses. Up to two clean repairs. Structurally honest.2–3 trips typical
CWorking boxes. Cosmetically rough, structurally usable, cheap.1–2 trips typical
SCRAPEnd of life as a container. Beginning of life as fiber.Reborn as new liner within weeks

Every pass/fail threshold →

Derating factors — apply all that fit, multiplied

ConditionFactorWhy
Storage under a month×1.0No creep adjustment needed
One to six months loaded×1.4Corrugated creeps under sustained load
Over six months loaded×1.6Long-term storage
Dry warehouse×1.15Mild humidity exposure
Open dock, no A/C×1.3Most of Houston, most of the year
Outdoors or cooler×1.5Needs a lid as well

Required load = full box weight × (stack − 1) × creep × humidity. Run it automatically →

Service area and turnaround

AreaTurnaroundRegion
HoustonSame day, most ZIPsHarris County
Pasadena & Deer ParkSame dayShip Channel East
Conroe & The WoodlandsSame dayMontgomery County
Beaumont & Port ArthurNext day, scheduled routesGolden Triangle
Dallas–Fort WorthScheduled backhaul lanesNorth Texas
San Antonio & AustinScheduled lanes, 2–4 daysI-35 Corridor
Yard
1050 E Richey Rd, Houston, TX 77073
Monday – Friday
7:00 AM – 5:00 PM CT
Saturday
8:00 AM – 12:00 PM CT
Sunday
Closed
Telephone
None — every quote is issued in writing
Quote turnaround
One business day