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GAYLORD BOXES TXHOUSTON · SINCE 2009
Service · Recycling & Baling

Recycling is the last resort here, not the headline

Everyone in this industry advertises recycling. We do it too — properly, with certified weights and regional mill outlets — but only after a box has failed a grading line that tries very hard to keep it in service.

OCC #11 & #12Certified scaleRegional mill outletsZero structural landfill
Short answer: We bale recovered corrugated as OCC grade #11 or #12 and sell it to regional Gulf Coast containerboard mills, where it becomes new liner within three to five weeks. Fiber is weighed on a certified scale with a same-day ticket. Boxes that can still work are pulled out and re-graded before anything gets baled.
Request a quote

Request a recycling & baling quote

Tell us what you have or what you need. A real person in Houston reads every one of these — usually within a couple of hours during dock time.

US or Canada, 10 digits — area code first.

US state or Canadian province.

ZIP like 77073, or Canadian M5V 2T6.

Whole boxes. A rough number is fine.

No phone number required from us — we quote in writing so you have the numbers on paper. We never sell or share your details.

Bulk bins stacked two high on pallets down a warehouse aisle, with banded knocked-down bundles alongside
Assembled bins stacked two high, knocked-down bundles alongside — the two ways stock waits to move.
Flat banded bundles of knocked-down boxes on the left and assembled bulk bins on pallets on the right
Flat on the left, assembled on the right. The difference is most of your freight bill.

The order of operations matters

Recycling a box is the second-best outcome. Reusing it is the best one, by roughly an order of magnitude in both cost and carbon. That is why every load that arrives for recycling goes across a grading line first.

Roughly 30–40% of what customers send us as 'scrap' is still a working container. Pulling those out costs us labour and earns you a better settlement, which is a rare case of the right thing and the profitable thing being identical.

How the baling line runs

  1. Grading — anything structurally viable is pulled and re-enters inventory at its grade.
  2. Prep — staples, banding and box cutters removed. Metal in a bale is a mill rejection and a hydrapulper hazard.
  3. Separation — plastic liners stripped and sorted to their own market. Wax-coated board pulled entirely.
  4. Baling — horizontal baler, 1,100–1,400 lb mill-size bales, wire banded.
  5. Weighing — certified scale, ticket issued same day, no 'we'll settle at month end'.
  6. Shipment — to regional containerboard mills, most within trucking distance of Houston.

Grades of recovered fiber

GradeSpecRelative value
#11 OCCBaled corrugated, ≤5% prohibitivesBaseline market
#12 Double-sorted OCCClean, sorted, ≤2% prohibitives, no other fiberPremium over #11
Mixed paperOffice paper, boxboard, magazinesWell below OCC
RejectedWet, waxy, food-contaminated, metal-ladenA disposal cost, not revenue
One ton of recovered OCC saves roughly 17 trees, 7,000 gallons of water, 4,100 kWh and 3.3 cubic yards of landfill volume. A 53-foot trailer holds about 20 tons of baled fiber. Run that arithmetic once and a compactor stops looking like the convenient option.

Programs for generators

If you produce corrugated waste every week and currently pay someone to haul it, there is almost certainly a better arrangement. Depending on your volume that can look like:

  • Scheduled bale pickup — you bale, we collect and pay by the ton on a certified ticket.
  • Baler placement — for generators above roughly 20 tons a month, we can put equipment on site.
  • Loose collection — we supply collection boxes, you fill them, we bale at our yard. Lower rate, zero equipment.
  • Paired routes — recycling collection on the same truck that delivers your graded boxes.

Reporting your ESG team can actually audit

Monthly statements show tons diverted, grade mix, avoided landfill volume and estimated CO₂e, with the calculation methodology attached. We publish the assumptions rather than the conclusions, because a number without a method is a marketing claim.

Process

How it runs, start to finish

Baseline your stream

Two weeks of counting: what you generate, what condition it is in, what you currently pay to remove it.

Pick the model

Baled pickup, on-site equipment, loose collection, or paired with your box deliveries.

Set the route

Weekly, biweekly or on-call. Volume-triggered pickups work well for irregular generators.

Grade, bale, weigh

Reusable boxes pulled first, fiber baled, certified weight ticket same day.

Settle and report

Payment against the ticket plus a monthly diversion and CO₂e statement.

Questions

Recycling & Baling — common questions

Do you pay for cardboard?

Yes, baled OCC is bought by the ton at the prevailing regional index. Loose corrugated we will take but it is worth meaningfully less because handling costs are higher.

What gets a bale rejected?

Four things: moisture above mill spec (usually 12–14%), wax coating, food residue or grease, and metal left in the box. Metal is the one that generates a phone call.

Do you landfill anything?

No structurally or fiber-recoverable material. Contaminated and wax-coated board that no mill will accept goes to appropriate disposal, and we document it rather than quietly mixing it in.

Can you supply the collection containers?

Yes — usually Grade B or C boxes, which is a pleasing loop: the container collecting your fiber is itself on its last trip.

Ready to talk recycling & baling?

Send the form once. We answer in writing with grades, quantities, sizes and freight — no phone tag, because we don't even have a phone number.

Quick reference

Every number on this site, on one screen

The numbers we get asked for most

Standard size
48" × 40" × 36"
Standard volume
40 cu ft nominal
Usable volume
80–85% of nominal
Capacity range
900 – 4,500 lb
Per 53′ trailer, KD
≈ 480 boxes
Per 53′ assembled
26 pallet positions
Overhang penalty
≈ 20% per inch
Humidity at 90% RH
≈ 50% strength
Trips per box
3–6 when handled well
New box CO₂e
≈ 13 lb
Reuse cycle CO₂e
≈ 1.2 lb
OCC per 53′ trailer
≈ 20 tons

Stocked sizes, capacities and truckload counts

Inside dimensionsVolumeCapacityPer 53′ KDStock
48″ × 40″ × 3640 cu ft1,200 – 2,800 lb480Deep stock
48″ × 40″ × 3033.3 cu ft1,000 – 2,000 lb540Deep stock
48″ × 40″ × 2426.7 cu ft900 – 1,800 lb600Regular stock
48″ × 40″ × 4246.7 cu ft1,800 – 3,000 lb420Regular stock
48″ × 40″ × 4853.3 cu ft2,500 – 4,000 lb360Regular stock
40″ × 48″ × 4550 cu ft2,400 – 3,400 lb390Seasonal
41″ × 28″ × 2516.6 cu ft700 – 1,400 lb900Regular stock
30″ × 30″ × 3015.6 cu ft500 – 900 lb1100Regular stock
45″ × 30″ × 4535.2 cu ft1,500 – 2,200 lb560Seasonal
47″ × 38″ × 4445.5 cu ft2,000 – 3,000 lb400Seasonal
48″ × 48″ × 4053.3 cu ft2,800 – 4,500 lb320Made to order
48″ × 40″ × 4044.4 cu ft2,500 – 4,000 lb400Regular stock

Inside dimensions. Outside runs ½″ to 1½″ larger per dimension depending on wall count — use OD for racking and trailer clearances. Full size chart →

Wall count and load ratings

WallsStatic loadStackTypical ECT
2-wall1,000–1,200 lb2 high48–61 lb/in
3-wall (tri-wall)1,800–2,000 lb2–3 high71–82 lb/in
4-wall2,500–3,000 lb3 high90–110 lb/in
5-wall4,000 lb+3–4 high120+ lb/in

Ratings assume dry, aligned, fully supported, short duration. Derating explained →

Grades, at a glance

GradeConditionTrips left
1AStraight from the corrugator, unused, printed or plain.4–6 trips typical
AOne fill, clean, no repairs, no cuts. The sweet spot.3–5 trips typical
BTwo or three uses. Up to two clean repairs. Structurally honest.2–3 trips typical
CWorking boxes. Cosmetically rough, structurally usable, cheap.1–2 trips typical
SCRAPEnd of life as a container. Beginning of life as fiber.Reborn as new liner within weeks

Every pass/fail threshold →

Derating factors — apply all that fit, multiplied

ConditionFactorWhy
Storage under a month×1.0No creep adjustment needed
One to six months loaded×1.4Corrugated creeps under sustained load
Over six months loaded×1.6Long-term storage
Dry warehouse×1.15Mild humidity exposure
Open dock, no A/C×1.3Most of Houston, most of the year
Outdoors or cooler×1.5Needs a lid as well

Required load = full box weight × (stack − 1) × creep × humidity. Run it automatically →

Service area and turnaround

AreaTurnaroundRegion
HoustonSame day, most ZIPsHarris County
Pasadena & Deer ParkSame dayShip Channel East
Conroe & The WoodlandsSame dayMontgomery County
Beaumont & Port ArthurNext day, scheduled routesGolden Triangle
Dallas–Fort WorthScheduled backhaul lanesNorth Texas
San Antonio & AustinScheduled lanes, 2–4 daysI-35 Corridor
Yard
1050 E Richey Rd, Houston, TX 77073
Monday – Friday
7:00 AM – 5:00 PM CT
Saturday
8:00 AM – 12:00 PM CT
Sunday
Closed
Telephone
None — every quote is issued in writing
Quote turnaround
One business day