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GAYLORD BOXES TXHOUSTON · SINCE 2009
Buying · December 5, 2023

How to run a packaging RFQ that gets you honest numbers

Most bulk packaging RFQs invite vague answers. The eight things to specify so quotes are actually comparable, and the three questions that separate real suppliers from brokers with a website.

The short version: A comparable bulk-box RFQ specifies inside dimensions, wall count, grade with a defined standard, quantity and cadence, delivery form (knocked down or assembled), destination dock capability, accessories, and asks for landed cost rather than unit price. Without those, every quote you receive is answering a slightly different question.

By Priya Raman, Quote desk · 7 min read · Published December 5, 2023

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Rear view of a loaded box truck holding banded bundles of knocked-down boxes and assembled bins
Load-locked and banded. Corrugated that slides in transit arrives crushed.
Flat banded bundles of knocked-down boxes on the left and assembled bulk bins on pallets on the right
Flat on the left, assembled on the right. The difference is most of your freight bill.
What this post covers
  1. The eight things to specify
  2. Ask for landed cost, not unit price
  3. Three questions that sort the field
  4. What not to do
  5. A workable template
Key takeaway

A comparable bulk-box RFQ specifies inside dimensions, wall count, grade with a defined standard, quantity and cadence, delivery form (knocked down or assembled), destination dock capability, accessories, and asks for landed cost rather than unit price. Without those, every quote you receive is answering a slightly different question.

Category
Buying
Published
December 5, 2023
Written by
Priya Raman, quote desk

We answer a lot of RFQs, and the majority of them are impossible to answer precisely. Not because the buyer is careless — because nobody ever showed them what a bulk packaging spec needs to contain. Here is what to put in, from the side of the desk that has to price it.

The eight things to specify

  1. Inside dimensions, length × width × height. Say 'ID' explicitly. Outside dimensions vary by wall count and quoting them as ID gives you boxes an inch small inside.
  2. Wall count, or the data to derive it: the weight of one full box, your stack height, how long it sits loaded and whether storage is climate controlled.
  3. Grade, with a standard attached. 'Good used boxes' is not a specification. 'Grade A per your published inspection criteria' is.
  4. Quantity and cadence. One-off or repeating changes the price more than volume does, because a standing schedule lets a supplier plan trailers instead of chasing them.
  5. Knocked down or assembled. Flat ships roughly four times as many per trailer. If you do not say, assume the quote is for whichever is cheaper for the supplier.
  6. Destination dock capability. Can it take a 53-footer? Is there a forklift? Is there a liftgate requirement? These are line items, and they belong in the RFQ rather than in a surprise invoice.
  7. Accessories in scope: lids, liners, pallets, corner boards, banding. Sourcing these separately from three vendors is how loads arrive incomplete.
  8. The delivery window, including your dock hours and any gate procedure.

Ask for landed cost, not unit price

This is the single most useful change you can make. Unit price is a marketing number. Landed cost is box price plus linehaul plus fuel surcharge plus accessorials, divided by quantity — and in bulk corrugated freight regularly exceeds the value of the boxes.

A supplier four hundred miles away quoting fifteen percent under local is frequently more expensive delivered, and always worse on lead time and flexibility. You will not see that unless you ask the question in a form that forces the answer.

Add one line to your RFQ: 'Quote landed cost per unit at our dock, itemising linehaul, fuel and accessorials.' Serious suppliers will answer it. The ones who cannot are telling you something useful.

Three questions that sort the field

'What is your grading standard, and can I see it?'

Anyone selling used boxes should have written criteria and be willing to publish them. If the answer is a verbal description that changes each time you ask, you are buying a surprise.

'What is on your floor today, and what happens if it sells before I approve?'

Used inventory moves. The honest answer is a real count and a commitment to tell you rather than substitute quietly. The dishonest answer is an unlimited catalogue figure.

'Do you buy them back?'

A supplier who will take the empties is a supplier whose truck is paying in both directions, which makes both directions cheaper. It also means they have a commercial interest in the boxes lasting, which changes the grading conversation in your favour.

What not to do

  • Do not send the same RFQ to twelve suppliers and take the lowest number. In used goods that reliably selects for the loosest grading standard.
  • Do not specify a wall count you inherited without re-deriving it. Over-specification is the most common expensive habit in this category.
  • Do not leave grade out and expect the market to settle it. It will settle it downward.
  • Do not schedule delivery for the same week you need it. Used stock is fast, but freight is freight.

A workable template

Material and full-box weight. Inside dimensions. Wall count or the derivation data. Grade and standard. Quantity and cadence. KD or assembled. Dock capability and hours. Accessories. Delivery window. Request: landed cost per unit, itemised, plus current stock count and lead time. That fits on one page and it will get you quotes you can actually put side by side.

#procurement#RFQ#buying
Terms used above
Corner board
An L-shaped fiber or plastic profile placed on a box corner under banding to spread strap pressure and protect the corner.
ECT
Edge Crush Test. Pounds per linear inch a board edge withstands before buckling. The best single predictor of stacking performance.
Grade (box)
A condition classification for used boxes. 1A new, A one clean use, B up to two repairs, C multiple repairs, then scrap.
Knocked down (KD)
Shipped flat rather than assembled. Roughly four times more boxes per trailer, which is why almost all used inventory ships this way.
Liner
The flat facing sheets on either side of the fluted medium.
Wall count
The number of fluted layers. 2-wall through 5-wall in common use.

All 37 terms in the glossary →

About the author

Priya RamanQuote desk

Written on the yard at 1050 E Richey Rd, Houston. Everyone who writes here works the grading line, the baler, the routes or the quote desk — there are no guest posts and nothing on this blog is syndicated.


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Send the form once. We answer in writing with grades, quantities, sizes and freight — no phone tag, because we don't even have a phone number.

Quick reference

Every number on this site, on one screen

The numbers we get asked for most

Standard size
48" × 40" × 36"
Standard volume
40 cu ft nominal
Usable volume
80–85% of nominal
Capacity range
900 – 4,500 lb
Per 53′ trailer, KD
≈ 480 boxes
Per 53′ assembled
26 pallet positions
Overhang penalty
≈ 20% per inch
Humidity at 90% RH
≈ 50% strength
Trips per box
3–6 when handled well
New box CO₂e
≈ 13 lb
Reuse cycle CO₂e
≈ 1.2 lb
OCC per 53′ trailer
≈ 20 tons

Stocked sizes, capacities and truckload counts

Inside dimensionsVolumeCapacityPer 53′ KDStock
48″ × 40″ × 3640 cu ft1,200 – 2,800 lb480Deep stock
48″ × 40″ × 3033.3 cu ft1,000 – 2,000 lb540Deep stock
48″ × 40″ × 2426.7 cu ft900 – 1,800 lb600Regular stock
48″ × 40″ × 4246.7 cu ft1,800 – 3,000 lb420Regular stock
48″ × 40″ × 4853.3 cu ft2,500 – 4,000 lb360Regular stock
40″ × 48″ × 4550 cu ft2,400 – 3,400 lb390Seasonal
41″ × 28″ × 2516.6 cu ft700 – 1,400 lb900Regular stock
30″ × 30″ × 3015.6 cu ft500 – 900 lb1100Regular stock
45″ × 30″ × 4535.2 cu ft1,500 – 2,200 lb560Seasonal
47″ × 38″ × 4445.5 cu ft2,000 – 3,000 lb400Seasonal
48″ × 48″ × 4053.3 cu ft2,800 – 4,500 lb320Made to order
48″ × 40″ × 4044.4 cu ft2,500 – 4,000 lb400Regular stock

Inside dimensions. Outside runs ½″ to 1½″ larger per dimension depending on wall count — use OD for racking and trailer clearances. Full size chart →

Wall count and load ratings

WallsStatic loadStackTypical ECT
2-wall1,000–1,200 lb2 high48–61 lb/in
3-wall (tri-wall)1,800–2,000 lb2–3 high71–82 lb/in
4-wall2,500–3,000 lb3 high90–110 lb/in
5-wall4,000 lb+3–4 high120+ lb/in

Ratings assume dry, aligned, fully supported, short duration. Derating explained →

Grades, at a glance

GradeConditionTrips left
1AStraight from the corrugator, unused, printed or plain.4–6 trips typical
AOne fill, clean, no repairs, no cuts. The sweet spot.3–5 trips typical
BTwo or three uses. Up to two clean repairs. Structurally honest.2–3 trips typical
CWorking boxes. Cosmetically rough, structurally usable, cheap.1–2 trips typical
SCRAPEnd of life as a container. Beginning of life as fiber.Reborn as new liner within weeks

Every pass/fail threshold →

Derating factors — apply all that fit, multiplied

ConditionFactorWhy
Storage under a month×1.0No creep adjustment needed
One to six months loaded×1.4Corrugated creeps under sustained load
Over six months loaded×1.6Long-term storage
Dry warehouse×1.15Mild humidity exposure
Open dock, no A/C×1.3Most of Houston, most of the year
Outdoors or cooler×1.5Needs a lid as well

Required load = full box weight × (stack − 1) × creep × humidity. Run it automatically →

Service area and turnaround

AreaTurnaroundRegion
HoustonSame day, most ZIPsHarris County
Pasadena & Deer ParkSame dayShip Channel East
Conroe & The WoodlandsSame dayMontgomery County
Beaumont & Port ArthurNext day, scheduled routesGolden Triangle
Dallas–Fort WorthScheduled backhaul lanesNorth Texas
San Antonio & AustinScheduled lanes, 2–4 daysI-35 Corridor
Yard
1050 E Richey Rd, Houston, TX 77073
Monday – Friday
7:00 AM – 5:00 PM CT
Saturday
8:00 AM – 12:00 PM CT
Sunday
Closed
Telephone
None — every quote is issued in writing
Quote turnaround
One business day